SERVICE · MOLD CREATION

The Mold Is Everything.

Before a great carbon fiber part exists, a great mold must. We design and fabricate precision molds from your CAD, prototype, or concept.

Turnaround: 2–5 weeks
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// Dubai · local service

Mold Creation in Dubai

Based in Ras Al Khor, Dubai, FibraHub is your local carbon fiber specialist. From part replication to repair, our Dubai workshop serves clients across the Emirate — from Ras Al Khor to JLT, from Downtown to Dubai Marina. WhatsApp us for same-day responses and local pickup.

In-person drop-off and pickup available across all Dubai areas.

// trust signals
  • Workshop based in Dubai — same-day WhatsApp response
  • Pickup and drop-off across all Dubai areas
  • Local courier for fast turnaround within the Emirate
// what it is

What Is Mold Creation?

A mold is the negative shape that carbon fiber is laid into and cured against. It determines the surface finish, dimensional accuracy, and repeatability of every part that comes out of it. A bad mold means bad parts — every time.

We design and fabricate molds from CAD files, physical prototypes, or concept sketches. Our composite molds are built for real production runs, and because we retain the mold you can reorder parts without paying for tooling again.

What We Need to Start

01

CAD File

Send us STEP, IGES, or native SolidWorks/Fusion files. Best path — cleanest result.

02

Physical Prototype

Send a physical model or existing part. We'll mold from it directly.

03

Concept / Sketch

Have an idea but no file? Send sketches and we'll help you design the part first.

// two ways to start

How We Build Your Mould

01

From your original part

You send us a physical part. We replicate it first, then create a production mold from the replica. Fastest and most cost-effective route when the part already exists.

Molds:1–4 molds per part, depending on how many faces are needed to capture all the geometry.
02

From your digital design

You send us an STL or CAD file. We SLA 3D-print the part in-house, then build the molds around the printed master. More involved and more expensive, but ideal when no physical part exists yet.

Molds:Includes SLA printing of the master before mould-making — priced accordingly.
// mould lifespan

How Long Does a Mould Last?

Honest expectation: a composite carbon fiber mold typically yields 10–50 pulls depending on part complexity, geometry, and how carefully it's used. For higher volumes we can build reinforced or tooling-grade molds — tell us your target quantity and we'll spec the right mold.

// built for the climate

Engineered for Dubai sun.

UAE heat and UV destroy cheap finishes — they yellow, cloud, and crack within a year. Every part we make, wrap, and repair uses aerospace-grade epoxy and UV-stabilized clear coats, heat-tested for Gulf conditions. Your carbon fiber stays black, glossy, and sharp.

  • UV protection rated up to index 11–12 — built for peak Gulf sun
  • Heat-resistant epoxy that withstands 80–250°C
  • 5 full days of precise curing for lasting structural strength
  • The same protection on new parts, wraps, and repairs
// materials & specifications

Materials & Specifications

Clear coats and resins are matched to the part's job and the Gulf climate. Here's the honest heat resistance you can expect from each system:

Standard UV clear coat

UV-stabilized finish for everyday interior and exterior parts.

82°C

Premium UV clear coat

Upcharge. Higher heat tolerance for engine bays and sun-exposed panels.

140°C

Standard epoxy

Our default laminating resin — strong, stable, UAE-tested.

100°C

High-temp epoxy

Special order — contact us. For extreme under-hood and exhaust-adjacent parts.

>100°C

Not sure which system your part needs? Send us the application on WhatsApp and we'll spec the right clear coat and resin.

// faq

Frequently Asked Questions

What file formats do you accept?
STEP, IGES, STL, native SolidWorks (.sldprt), Fusion 360 (.f3d). If you have something else, send it and we'll check.
Do you do the part design, or just the mold?
Both. If you have a finished CAD, we go straight to mold. If you have a concept, we can help design the part before making the mold.
How long does mold creation take?
1-2 weeks for simple molds, 2-4 weeks for complex or multi-part molds. Rush available.
Can I reuse the mold for future orders?
Yes. Molds are built for production. If you plan to reorder, we retain the mold and you only pay for parts on subsequent orders.
IJK Labs · Scan · Reverse Engineering

Need a digital design before the mold? IJK Labs in Dubai can 3D scan and model it — the scan-to-CAD pipeline before our manufacturing.

Visit IJK Labs →
// ready to build

Need a Mold for a New Part?

Send your CAD or concept on WhatsApp. We'll discuss your mold requirements.

WhatsApp +971 56 900 0407